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C700 Productivity Enhancements


 

Zone: Printing Unit

Name: Ink/Water Roller Sockets

Description:

- All pivot point linkages will be enhanced. All pins will be replaced with tool steel.

- All bores will be machined and drill bushings inserted

Benefits:

- Renews life of existing roller sockets

- Better resistance to vibrator lateral motion and wear

- Longer life between rebuilds

 

Zone: Printing Unit

Name: Enhanced Impression Linkage

Description:

- Replace all pins with tool steel

- Bore pivot points reinforced with drill bushings

Benefits:

- Renews life of existing cylinder impression likage

- Better resistance wear and less effort

 

 

 

 

 

 

 

 

 

 

 

 

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Zone: Printing Unit

Name: Ink Vibrator Rolls

Description:

- Ink vibrator rolls will be recovered using Nylon roller covering.

- Maximum run-out and taper will not exceed .001

Benefits:

- Renews life of existing vibrator rollers

- Longer life than copper plating

- More resistant to damage in normal use

 

 

 

 

 

 

 

 

 

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Zone: Printing Unit

Name: Dampener Vibrator Rolls

Description:

- Water vibrator rolls will be resurfaced using process chrome

- Maximum run-out and taper will not exceed .001

Benefits:

- Renews life of existing vibrator rollers

- Longer life • More hydrophylic surface, better printability

 

 

 

 

 

 

 

 

 

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Zone: Printing Unit

Name: Cyl Bearing Cap

Description:

- Enhanced design

- Six-bolt caps for better bearing support

Benefits:

- More consistent bearing preloads

- Longer bearing life

 

Zone: Printing Unit

Name: Bearing Temperature Monitoring

Description:

- Temperature controller

- Two-stage: stage 1-alarm; stage 2 press shutdown

- Sensors at each cylinder

Benefits:

- Better, more reliable protection for printing units

- Lowers risk of major breakdown

 

Zone: Printing Unit

Name: Circumferential Register

Description:

- Replace existing circ register threaded adjustment shaft with a larger diameter shaft

- Added thrust bushings for smoother operation under load

Benefits:

- More reliable circumferential register

- More resitant to wear

- Better operation under load

- Longer life between rebuilds

 

 

 

 

 

 

 

 

 

 

 

 

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Zone: Printing Unit

Name: Unit Safety Guarding

Description:

- Enhanced guarding in critcal areas

- New safety interlock switches

Benefits:

- Safer more efficient unit oparation and maintenance

- New safety switch design prevents operation without guarding in place

- Switches cannot be defeated

 

 

 

 

 

 

 

 

 

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Zone: Printing Unit

Name: Grease Lubrication

Description:

- Add Trabon automatc grease lubrication systems

- New grease lines and manifolds

- Greasing to additional new enhancement grease points

Benefits:

- Less down time for repair

- Reliable lubrication of all grease points including cylinder bearings

- Automatic fault detection avoids major breakdowns

 

 

 

 

 

 

 

 

 

 

 

 

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Zone: Printing Unit

Name: Oil Lubrication

Description:

-Add an oil flow safety switch

-Oil flow indication at each unit panel

Benefits:

-Less down time for repair

- Reliable detection of problems with oil flow

- Low cost solution to avoiding major breakdowns

 

 

 

 

 

 

 

 

 

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Zone: Printing Unit

Name: Ink Ball Drive

Description:

- Convert drive from chain to timing belt and pulley

- Replace DC var. speed motor with AC servo

- Provide auto programmable ramp with local control

Benefits:

- Less down time for repair

- More accurate and reliable ink ball drive

- Auto ramp program increasing operational flexibility

 

 

 

 

 

 

 

 

 

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Zone: Printing Unit Name: Ink Metering Roller Description:  Micrometric enhanced on/off mechanism to eliminate broken gear teeth.  Add’l auto lube points added Benefits: • Less down time for repair • More reliable metering roll throwoff

 

 

 

 

 

 

 

 

 

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Zone: Printing Unit Name: Water Pan Roll Drive Description:  New enhanced pulley and belt drive  Replace DC var. speed motor with AC servo  Provide auto programmable ramp with local control Benefits: • More reliable drive • Auto ramp program increasing operational flexibility • Less maintenance required

 

 

 

 

 

 

 

 

 

 

 

 

 

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Zone: Printing Unit Name: Water Pan Rollers Description:  Resurface water pan rollers with ceramic coating  Total indicator run-out will not exceed .002 Benefits: • More accurate water transfer • More resitant to wear • Very good hydrophyllic qualities

 

 

 

 

 

 

 

 

 

 

 

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